Automotive Plastic Interior Trim Parts
-- Steady & Reliable Manufacturer --
Yuyao Hongli Optoelectronics Co., Ltd. is a trusted OEM/ODM manufacturer of Automotive Plastic Interior Trim Parts, producing lightweight, aesthetic, and high-durability interior components for passenger cars, commercial vehicles, and electric vehicle (EV) platforms. Situated in the Yangming Science and Technology Industrial Park of Yuyao, Zhejiang, our modern 5,000-square-meter facility features high-precision servo injection molding machines, automated spray painting lines, and cleanroom assembly bays. We process premium engineering plastics including ABS, PC/ABS blends, PP, and POM into dash trim panels, air vent grilles, door handle bezels, and center console covers. Adhering strictly to automotive VOC, odor, and flammability standards (FMVSS 302 / UL94), Yuyao Hongli delivers flawless surface aesthetics, precise snap-fit dimensions, and direct-factory manufacturing pricing.
-
View More
-
View More
Stamped circular parts with holes
-
View More
Stamped square parts with holes
-
View More
Stamped ultra-thin parts
-
View More
Stamped small square parts
-
View More
Stamped miniature parts
-
View More
Stamped bendable strip-shaped parts
-
View More
Square-shaped precision machined stamped parts
-
View More
Stamped chassis parts
-
View More
Circular stamped parts with a central hole
Equipment and process capabilities
From mold design to batch stamping, we cover production needs of different tonnages and precision levels.
- 01
Precision Servo Plastic Injection Molding
Utilizing high-precision servo injection molding machines from 120T to 380T, we produce intricate interior plastic trim parts with zero sink marks, clean parting lines, and tight dimensional tolerances within ±0.05mm.
- 02
Automated Dust-Free Surface Coating & Painting
Our enclosed dust-free coating line applies UV-curable clear coats, soft-touch matte paints, and metallic finishes to interior plastic trim surfaces, enhancing scratch resistance and tactile feel.
- 03
In-Mold Decoration (IMD / IML) & Laser Etching
We integrate advanced IMD/IML technology and precision laser etching to create stylish interior textures, metallic accent patterns, and crisp back-lit icon graphics on control panels.
- 04
Ultrasonic Plastic Welding & Sub-Assembly
Utilizing multi-head ultrasonic welding workstations, we join multi-piece interior trim assemblies, mounting clips, and light guide plates with high structural bond strength and zero thermal distortion.
SPEC · Overview of Key Equipment Parameters
| Equipment Type | Tonnage / Specification | Machinable Material | Typical Processing Thickness |
|---|---|---|---|
| Servo Plastic Injection Molding Unit | 120T - 380T High-Precision Clamp | ABS, PC/ABS Alloy, PP, POM, PA66 | 1.2mm - 4.0mm Molded Wall Thickness |
| Dust-Free Automated Painting Line | 10,000-Class Cleanroom Reciprocator | Automotive Interior Grade Plastics | Coating Thickness 15 - 30 microns |
| Ultrasonic Plastic Welding Machine | 15kHz - 20kHz High-Power Welder | Thermoplastic Interior Trim Assemblies | Precision Joint Welding |
| Precision CNC Mold Machining Center | 24,000 RPM High-Speed CNC Router | P20, NAK80, 718H Mold Steel | High-Gloss & Textured Mold Tooling |
Full-process quality control system
From incoming material inspection to full outgoing inspection, key processes are equipped with inspection points to ensure batch consistency.
Automotive VOC & Low-Odor Standard Testing
Ensuring interior plastic components meet strict cabin air quality and health regulations.
- Total Volatile Organic Compound (VOC) thermal desorption analysis per ISO 16000.
- Subjective cabin material odor level testing per VDA 270 standard (rating ≤3.0).
- Formaldehyde emission testing inside environmental test chambers.
Environmental Aging & UV Weathering Inspection
Verifying color stability and crack resistance under long-term sunlight exposure.
- Accelerated xenon arc weathering testing (SAE J2527) to check color fading (Delta E < 1.0).
- Thermal shock cycling (-40°C to +85°C) to verify snap-fit retention and material ductility.
- FLTM/GM scratch and mar resistance testing on painted and textured plastic surfaces.
Flammability & Snap-Fit Force Validation
Guaranteeing occupant safety and secure assembly inside vehicle cabins.
- Horizontal flammability testing per FMVSS 302 / ISO 3795 (burn rate < 100mm/min).
- Push-in / pull-out clip retention force testing on mounting clips.
- 3D CMM and optical vision measurement for gap and flushness compliance.
Surface treatment process
Depending on the usage environment and appearance requirements of the parts, we offer anti-corrosion, wear-resistant, or decorative surface treatment solutions.
| Finishing Process | Applicable Material | Primary Function | Typical Application |
|---|---|---|---|
| Soft-Touch Paint Coating | ABS / PC Alloy Parts | Provides luxurious velvet-like tactile feel with low-glare surface | Center console side trims, armrest bezels, glovebox latches |
| High-Gloss Piano Black Coating | PC/ABS Blend Plastics | Sleek mirror-like deep black decorative finish for modern EV cabins | Infotainment display borders, HVAC control bezels |
| Electroplating (Satin Chrome) | ABS / PC-ABS Trim Rings | Delivers premium metallic satin look with superior scratch resistance | Air vent adjustment trim rings, door speaker grilles |
| Laser Etching & Backlight Engraving | Coated Translucent ABS/PC | Creates sharp, illuminated button icons and interior ambient trim graphics | Steering wheel switch bezels, window lift button trim |
Main application areas
Our products are widely used in industries that require high structural strength and precision consistency.
Passenger Car Dashboards & Center Consoles
Aesthetic, low-glare interior plastic trim bezels and panel covers for modern passenger vehicle cockpits.
- Air conditioner vent louvers and adjustment trim rings
- Center console shift lever surround bezels
- Instrument panel decorative trim strips
Door Panels & Interior Cabin Hardware
Durable, scratch-resistant plastic trim covers and handles engineered for daily cabin interaction.
- Interior door handle bezels and armrest trim plates
- Door speaker cover grilles and window switch panels
- Glovebox door handles and storage compartment latches
New Energy Vehicle (EV) Lightweight Cabin Trim
Specialized lightweight, low-VOC interior trim components designed for modern electric vehicle cabin designs.
- EV ambient light guide pipes and translucent decorative trim
- EV dashboard piano-black display frames
- Lightweight seat rail covers and column trim shrouds
Factory production advantages
With its own factory and equipment, the company ensures stable delivery times and controllable costs.
20+ Years of Precision Molding & Appliance Heritage
Yuyao Hongli combines two decades of specialized plastic injection molding, tooling design, and assembly in Yuyao, Zhejiang.
Dust-Free Coating & Sub-Assembly Capabilities
Our integrated plant handles injection molding, dust-free spray painting, ultrasonic welding, and clip assembly under one roof.
Low-VOC & Automotive Safety Compliance Readiness
We process low-odor, flame-retardant automotive engineering resins fully compliant with global automotive interior safety standards.
Customized production process
From receiving drawings to batch delivery, standardized processes ensure traceability at every stage.
1. Interior CAD & Mold Tooling DFM Evaluation
Client submits 2D/3D interior CAD drawings (STEP/IGES) for mold flow analysis, parting line placement, and snap-fit optimization.
2. High-Precision Injection Mold Fabrication
We machine high-grade steel injection molds using CNC high-speed milling and EDM, incorporating custom texture graining (Mold-Tech standards).
3. Mold Tryout, CMM Inspection & VOC Testing
Sample parts are molded, CMM measured, tested for VOC/odor and flammability compliance, and sent for client visual approval.
4. Cleanroom Injection, Coating & Ultrasonic Assembly
Automated molding feeds into dust-free spray coating, laser etching, and ultrasonic assembly with 100% cosmetic inspection.
5. Protective Packaging & Export Shipping
Trim parts are packed individually in anti-static protective bags, boxed in custom dividers, and shipped to automotive assembly lines.
Frequently Asked Questions
Here are some questions that clients often ask before cooperating with us.
What plastic resins do you use for automotive interior trim parts?
We process low-VOC automotive-grade resins including ABS, PC/ABS alloys, Polypropylene (PP), POM, PA66, and translucent PC for light-guide applications.
How do you ensure interior plastic parts meet automotive low-odor and VOC standards?
We use certified low-emission raw materials and bake molded parts in temperature-controlled curing ovens, followed by VDA 270 odor testing and thermal desorption VOC analysis.
Can you match custom OEM interior paint colors and surface textures?
Yes. We offer custom color matching (pantone/RAL/OEM master samples) and apply standardized surface textures such as Mold-Tech leather grain, geometric patterns, or high-gloss piano black finishes.
What is your typical production lead time for new interior trim mold tooling?
Mold design and tool fabrication typically take 25 to 35 days. Initial T1 sample inspection parts are delivered immediately following tool tryout.
Relying on a 5,000-square-meter modern factory and multiple stamping workshops, the company has built a diversified product system. Its core businesses cover the manufacturing, processing and wholesale and retail of educational instruments, optical instruments, household electric heaters, small household appliances, auto parts, hardware and plastic products, etc. At the same time, it operates and acts as an agent for the import and export trade of goods and technologies, and its products are sold at home and abroad.
The company brings together industry management elites and senior engineers to form a mature R&D and management team. Adhering to the business philosophy of "integrity and pragmatism," it is committed to providing customers with high-quality products and comprehensive after-sales service. Leveraging its diversified portfolio, certification guarantees, and import/export advantages, the company actively expands cooperation both domestically and internationally, and is willing to establish long-term and stable trade partnerships with partners from all sectors, continuously striving forward in the wave of intelligent and high-end development in the manufacturing industry.
English
русский
Español
عربى